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The production process of the cutting and slicing disc is a complex and delicate process, involving multiple links and key steps. The following will provide a detailed introduction to the production process of the wire cutting and slicing cutter head, including key steps such as material selection, initial processing, rough turning, precision machining, and quality inspection.
Firstly, material selection is the cornerstone of the production process for wire cutting and slicing cutters. High quality materials can ensure the wear resistance, durability, and cutting performance of the cutterhead. Usually, the cutterhead is made of high-strength and high hardness alloy steel, which has good wear resistance and cutting performance, and can meet the needs of the wire cutting and slicing cutterhead during operation. In addition, the processing and heat treatment properties of the material also need to be considered for subsequent processing and heat treatment.
The next stage is the initial processing stage, which mainly involves processing raw materials into "blanks" with certain shapes and sizes through processes such as forging, casting, or precision forging. At this stage, workers need to accurately control the processing parameters according to the construction drawings and process requirements, ensuring that the size and shape of the blank meet the design requirements.
After the initial processing is completed, it enters the rough turning stage. The main purpose of rough turning is to remove the roughness of the blank surface and further adjust the size and shape. During this process, workers need to use professional cutting tools to process according to predetermined cutting parameters, ensuring the surface quality and dimensional accuracy of the tool head.
Next is the precision machining process, which is a key step in the production process of wire cutting and slicing cutters. In the precision machining stage, workers need to perform more precise machining on the cutterhead to achieve higher surface quality and dimensional accuracy requirements. During the precision machining process, workers need to use high-precision cutting tools and advanced processing equipment to ensure that every detail meets the design requirements.
In addition to the processing, heat treatment is also an indispensable part of the production process of wire cutting and slicing cutters. Heat treatment can improve the hardness and wear resistance of the cutterhead by altering the material's microstructure and properties. During the heat treatment process, workers need to strictly control parameters such as heating temperature, insulation time, and cooling rate to ensure that the performance of the cutterhead meets the expected requirements.
Finally, quality inspection is an important step in ensuring the quality of the cutting and slicing disc. In the quality inspection stage, workers need to conduct comprehensive testing of various performance indicators of the cutterhead, including hardness, wear resistance, cutting performance, etc. Only knife discs that have undergone strict testing and meet quality requirements can be recognized as qualified products. Overall, the production process of the cutting and slicing disc is a complex and delicate process that requires workers to have rich experience and professional skills.