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As an important tool in fields such as food processing, wood processing, and metal cutting, the choice of material for the cutting disc directly affects the durability, cutting efficiency, and service life of the cutting tool. This article will explore in detail the commonly used processing materials and their characteristics of the slicing cutter head, helping readers better understand and apply this tool.
Firstly, let's talk about high-speed steel. High speed steel has occupied a place in the field of wire cutting and slicing cutters due to its excellent wear resistance and easy cutting control. This material has good thermal stability and red hardness, and can maintain high hardness and cutting performance at high temperatures, making it particularly suitable for high-speed cutting and heavy-duty cutting. High speed steel cutters are widely used in cutting and processing industries such as food, non-metallic materials, and plastics.
However, with the continuous advancement of technology and the increasing processing requirements, a single material is no longer sufficient to meet all needs. The emergence of hard alloys has brought more possibilities for wire cutting and slicing cutters. Hard alloy is an alloy material made by powder metallurgy process of hard compounds of refractory metals and bonding metals. It has extremely high hardness, wear resistance, and thermal stability, making it particularly suitable for processing high hardness materials and precision cutting. Hard alloy disc cutters have broad application prospects in the field of metal cutting and processing.
In addition to high-speed steel and hard alloys, ceramic materials have gradually become an important choice for wire cutting and slicing cutters. Ceramic materials have extremely high hardness and wear resistance, as well as good chemical stability and are not prone to chemical reactions with processed materials. This gives ceramic cutters unique advantages when processing certain special materials. However, the impact resistance of ceramic materials is poor, so when selecting, it is necessary to consider the processing conditions and requirements comprehensively.
In addition, there are some special processing materials such as diamond and cubic boron nitride, which are superhard materials. These materials have extremely high hardness and wear resistance, and can be processed with extremely high surface quality and precision. However, due to their high cost and difficulty in processing, these materials are usually only used for special occasions or high-precision processing requirements.
When selecting the processing material for the cutting blade, it is necessary to comprehensively consider factors such as the properties of the processing material, cutting conditions, service life, and cost. For example, for materials with low hardness or situations with low cutting force, more economical materials such as high-speed steel or hard alloy can be chosen; For machining applications with extremely high hardness or requiring high precision, high-performance materials such as ceramics or superhard materials need to be selected.
Meanwhile, it is also necessary to pay attention to the maintenance and replacement cycle of the cutterhead. Proper use and maintenance can extend the service life of the cutterhead and improve cutting efficiency. During use, it is necessary to regularly check the wear of the cutting disc and replace severely worn ones in a timely manner; Meanwhile, it is also necessary to pay attention to keeping the cutterhead clean and lubricated to reduce friction and wear.
In summary, there are various processing materials for the cutting and slicing disc, each with its unique advantages, disadvantages, and applicable range. When choosing, it is necessary to comprehensively consider the actual situation to achieve the best processing effect and economic benefits. With the continuous advancement of technology and the emergence of new materials, it is believed that the processing materials of wire cutting and slicing cutters will become more diverse in the future, bringing more convenience and benefits to the processing and production of various industries.